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Type Beeri, Ofer; Dunand, David C.; Seidman, David N.
  Publication Role of Impurities on Precipitation Kinetics of Dilute Al-Sc alloys Volume Journal Article
Pages 2010
  Abstract Materials Science and Engineering A  
  Corporate Author  
Publisher 527  
Editor 15
  Summary Language 3501-3509 Series Editor Dilute aluminum alloys, Scandium, Precipitation, Impurities, Atom Probe; Al-Sc  
Abbreviated Series Title High purity (HP) aluminum and commercial purity (CP) aluminum (major impurities: ~250 at. ppm Si and ~130 at. ppm Fe) are alloyed with ~250 to ~1100 at. ppm Sc and ~50 at. ppm RE (RE = La, Ce, Pr, or Nd). The alloys are homogenized at 640 C and aged at 300 C. The precipitation kinetics, basic mechanical properties, and microstructure are studied using AC electrical conductivity, microhardness measurements, scanning electron microscopy in conjunction with energy dispersive x-ray spectroscopy, and atom-probe tomography, respectively. The Fe and RE elements form micrometer-scale diameter Al~3(Fe,RE) primary precipitates, which have no effect on the mechanical properties. Silicon accelerates the precipitation kinetics of nanometer-scale diameter Al3Sc precipitates, increasing their number density, thereby resulting in a higher microhardness values for CP aluminum than the HP aluminum having the same Sc concentration. Additionally, the Sc equilibrium solubility in the -Al matrix is estimated and Orowan's strengthening mechanism is confirmed for the Al3Sc precipitates.
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no NU @ karnesky @ 10742
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Krug, Matthew E. Microstructural Evolution and Mechanical Properties in Al-Sc Alloys With Li and Rare Earth Additions Book Whole 2011 372 Al-Sc, Al-Li, Al-Li-Sc, rare earth, LEAP, atom probe Aluminum-scandium alloys have excellent mechanical properties at ambient and elevated temperatures due to the presence of coherent, nano-scale, L12-ordered Al3Sc precipitates. In this thesis, a variety of Al-Sc alloys with additions of Li and RE elements, primarily Yb, are studied. An addition of ytterbium reduces the cost of Al-Sc alloys by replacing some of the more-expensive Sc. Lithium is a unique alloying addition to Al-Sc alloys, because it has significant solubility in both the matrix and precipitate phases. Lithium also provides solid solution strengthening, and a large strengthening increment on aging through the formation of Al3Li precipitates. The effects of these alloying additions on Al-Sc alloys are investigated in detail, and discussed in the context of physical models linking the microstructure to measured mechanical properties. The alloys undergo a variety of aging treatments between 170 – 450 °C, producing a range of precipitate distributions. Their aging response is assessed using Vickers microhardness to monitor ambient-temperature strength, and electrical conductivity to monitor the progress of the precipitation reaction. The alloys are creep-tested in compression at 300 °C, and exhibit threshold stresses, below which no measurable creep occurs. Detailed microstructural investigations rely primarily on local electrode atom probe tomography, as well as transmission electron microscopy. The volume fractions, number densities, and chemical compositions of precipitates are measured at the nano-scale, and their size and spatial distributions are quantitatively determined. Compared to binary Al-Sc alloys, Al-Li-Sc and Al-Li-Sc-Yb alloys contain a finer distribution of Al3(Sc1-x-yLixYby) precipitates at a greater number density and volume fraction, as well as solid-solution strengthening in the Al(Li) matrix, all of which lead to a greater peak strength at ambient-temperature. Because partitioning of Li to the precipitates results in a smaller lattice parameter mismatch with the matrix, a Li addition is detrimental to the elevated temperature strength of Al-Sc alloys, but this effect is mitigated if additions of both Li and Yb are made. A model for threshold stresses at elevated temperature semi-quantitatively captures experimentally-observed trends in threshold stress data in Al-Sc-X alloys. Dislocation dynamics simulations on directly-measured precipitate arrangements lead to a rule for superposition of strength contributions from dissolved solutes, α′–Al3(Li,Sc,Yb) precipitates, and δ′–Al3Li precipitates. Northwestern University Ph.D. thesis English no NU @ m-krug @ 11430
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Biswas, Aniruddha; Siegel, Donald J.; Seidman, David N. Simultaneous Segregation at Coherent and Semi-coherent Heterophase Interfaces Journal Article 2010 Physical Review Letters 105 7 076102-76103 Al-Cu Employing a combination of three-dimensional atom-probe tomography and first-principles calculations, significant qualitative and quantitative differences in solute segregation at coherent and semi-coherent interfaces bounding a single θ'-precipitate in an Al-Cu-based alloy are found. Qualitatively, localized segregation is observed at the semi-coherent interface, whereas delocalized behavior is present at the coherent facets. Quantitatively, segregation at the semi-coherent interface is a factor of two greater than at the coherent interface, resulting in a decrease in interfacial energy that is more than five times greater than that observed at the coherent facet. These observations illustrate unambiguously the strong couplings among interface structure, chemical composition, and energetics. no NU @ karnesky @ 10810
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Biswas, Aniruddha; Siegel, Donald J.; Wolverton, C.; Seidman, David N. Segregation at [alpha]-Al/[theta]'-precipitate interfaces in Al-Cu alloys: Atom-probe tomographic experiments and first-principles calculations Journal Article 2010 Acta Materialia Submitted Al-Cu Atom-probe tomography, transmission electron-microscopy, x-ray diffraction, and firstprinciples calculations were employed to study the (i) compositional evolution of GPII-zones and "!-precipitates, and (ii) solute segregation at !-Al/"!-interfaces in Al-4 wt. % Cu alloys. GPII zones are observed for aging at 438 K for 8 h, whereas higher aging temperatures, 463 K for 8 h and 533 K for 4 h, reveal only "!-precipitates. Most GPII-zones and "!-precipitates were found to be Cu-deficient at the lower aging temperatures; only the high temperature treatment (533 K) resulted in "! stoichiometries consistent with the expected Al2Cu equilibrium composition. For alloys containing ca. 200 at. ppm Si we find evidence of Si partitioning to GPII-zones and "!- precipitates. Significant Si segregation is observed at the coherent !-Al/"!-interface, with aging at 533 K resulting in an interfacial Si concentration more than 11 times greater than in the Al matrix. Importantly, the Si interfacial concentration profile undergoes a transition from nonmonotonic to confined as the aging temperature is raised from 463 K to 533 K. Consistent with these measurements, first-principles calculations predict a strong thermodynamic driving force favoring Si partitioning at Cu sites in "!. Silicon segregation and partitioning to "!- precipitates results in a decrease in interfacial free energy and concomitantly an increase in the rate of precipitate nucleation. Our results suggest that Si catalyzes the early stages of precipitation in these alloys, consistent with the higher precipitate number densities observed in commercial Al-Cu-Si alloys. no NU @ karnesky @ 10811
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Monachon, C.; Krug, M. E.; Seidman, D. N.; Dunand, D. C. Chemically and Structurally Complex Nanoscale Core/Double-Shell Nanoscale Precipitates in an Al-Li-Sc-Yb Alloy Journal Article 2010 Acta Materialia Submitted Al-Sc no NU @ karnesky @ 10883
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Knipling, K. E.; Seidman, D. N.; Dunand, D. C. Ambient- and High- Temperature Mechanical Properties of Isochronally Aged Al-0.06Sc, Al-0.06 Zr, and Al-0.06Sc-0.06Zr Alloys (at.%) Journal Article 2011 Acta Materialia 59 3 943-954 Al-Sc; Aluminum alloys; Precipitation; Isochronal heat-treatments; Scandium; Zirconium Ambient- and high-temperature precipitation strengthening are investigated in Al–0.06Sc, Al–0.06Zr and Al–0.06Sc–0.06Zr (at.%) alloys. Following solidification, Sc is concentrated at the dendrite peripheries while Zr is segregated at the dendrite cores. During isochronal aging, precipitation of Al3Sc (L12) commences between 250 and 300 °C for Al–0.06Sc, and reaches a 429 MPa peak microhardness at 325 °C. For Al–0.06Zr, precipitation of Al3Zr (L12) first occurs between 400 and 425 °C and reaches a 295 MPa peak microhardness at 475 °C. A pronounced synergistic effect is observed when both Sc and Zr are present. Above 325 °C, Zr additions provide a secondary strength increase that is attributed to precipitation of Zr-enriched outer shells onto the Al3Sc precipitates, leading to a peak microhardness of 618 MPa at 400 °C for Al–0.06Sc–0.06Zr. Upon compressive creep deformation at 300–400 °C, Al–0.06Sc–0.06Zr exhibits threshold stresses of 7–12 MPa; these values may be further improved by optimal heat-treatments. no NU @ karnesky @ 10884
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Monachon, Christian; Dunand, David C.; Seidman, David N. Atomic-Scale Characterization of Aluminum-Based Multishell Nanoparticles Created by Solid-State Synthesis Journal Article 2010 Small 6 16 1728-1731 atom-probe tomography; core–shell precipitates; transmission electron microscopy; trialuminides; Al-Sc Core/double-shell nanoparticles are produced by solid-state precipitation in an aluminum matrix and characterized by transmission electron microscopy and atom-probe tomography. By choosing three solute elements (Yb, Sc, Li) with substantially disparate diffusivities and by judiciously selecting aging temperatures to precipitate each element sequentially, nanoparticles are formed with three chemically distinct concentric Al3(Yb,Sc,Li) phases with radii of 1.6, 3.4, and 13.4 nm. no NU @ karnesky @ 10885
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Krug, Matthew E.; Dunand, David C.; Seidman, David N. Effects of Li additions on precipitation-strengthened Al-Sc and Al-Sc-Yb alloys Journal Article 2011 Acta Materialia 59 1700-1715 aluminium alloys, atom-probe field-ion microscopy (AP-FIM), rare earth, nanostructure, precipitation; Al-Sc Two Al-Sc based alloys (Al-0.12 Sc and Al-0.042 Sc-0.009 Yb, at. %) and their counterparts with Li-additions (Al-2.9 Li-0.11 Sc and Al-5.53 Li-0.048 Sc-0.009 Yb, at. %) are aged at 325 °C. For both base alloys, the addition of Li results in greater peak hardness from incorporation of Li in the L12-structured alpha'–Al3(Sc,Li) and alpha'–Al3(Sc,Li,Yb) precipitates, and a concomitant increase in number density and volume fraction of the precipitates and a reduction in their mean radius. These changes result from a combination of (i) an increase in the driving force for precipitate nucleation due to Li, (ii) a decrease in the elastic energy of the coherent misfitting precipitates from a decrease in their lattice parameter mismatch due to their Li content, and (iii) a decrease in the interfacial free energy, as determined from measurements of relative Gibbsian interfacial excess of Li. In Al-2.9 Li- 0.11 Sc (at. %), the Li content of the precipitates drops from 9.1 at. % in the peak-aged state (8 h) to 5.7 at. % in the overaged state (1536 h). As a result, the precipitate volume fraction decreases from 0.56% at peak-age to 0.45% at 1536 h. In Al-5.53 Li-0.048 Sc-0.009 Yb (at. %), the relatively limited Li concentration produces only a small increase in Vickers microhardness from precipitation of metastable delta'–Al3Li upon a second aging at 170 °C following the primary aging at 325 °C. no NU @ karnesky @ 10984
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Mao, Z.; Chen, W.; Seidman, D.N.; Wolverton, C. First-principles study of the nucleation and stability of ordered precipitates in ternary Al-Sc-Li alloys Journal Article 2011 Acta Materialia 59 3012-3023 Al-Sc-Li; First principles; Interfacial energy; Core/shell structures; Site substitution First-principles density functional calculations are used to study the nucleation and stability of L12-ordered precipitates in Al-Sc-Li alloys. For dilute Al alloys, there are three possible ordered L12 precipitates: Al3Sc, Al3Li and an Al3Sc/Al3Li core/shell structure. To calculate the nucleation behavior, information about bulk thermodynamics (both static total energies and vibrational free energies), interfacial energetics and coherency strain is required. The study finds the following: (1) the coherency strain energies for forming coherent interfaces between Al/Al3Sc, Al/Al3Li and Al3Sc/Al3Li are relatively small, owing to the small atomic size mismatches in these systems; (2) the sublattice site preferences of Sc and Li are calculated, and it is demonstrated that Sc and Li share the same sublattice sites in both Al3Sc(L12) and Al3Li(L12), in agreement with recent experimental results; (3) the calculated solubilities of Sc and Li in [alpha]-Al alloys are in good agreement with experimental values and, for Sc, agree well with prior first-principles results; (4) the interfacial energies for Al/Al3Sc, Al/Al3Li and Al3Sc/Al3Li for (1 0 0), (1 1 0) and (1 1 1) interfaces are calculated: the values of the Al/Al3Sc interfacial energies are significantly larger than those of the Al/Al3Li and Al3Sc/Al3Li interfaces; (5) combining the bulk and interfacial energies yields the nucleation barriers and critical radii for Al3Sc and Al3Li precipitates; and (6) the energetic stability of the Al3Sc/Al3Li core/shell structure is compared with individual Al3Sc and Al3Li nuclei, and the range of precipitate sizes for which the core/shell structure is energetically favored is determined quantitatively. 1359-6454 no NU @ karnesky @ 11034
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van Dalen, Marsha E.; Gyger, Thomas; Dunand, David C.; Seidman, David N. Effects of Yb and Zr microalloying additions on the microstructure and mechanical properties of dilute Al–Sc alloys Journal Article 2011 Acta Materialia 59 20 7615-7626 Aluminum alloys; Nucleation; Precipitation; Coarsening; Creep; Al-Sc It is known that Zr and Yb partition to the Al3Sc precipitates created during aging when microalloyed separately in dilute binary Al–Sc alloys. Addition of Zr delays precipitate coarsening, thereby improving the coarsening resistance of the ternary Al-Sc-Zr alloys. Addition of Yb increases the resistance against dislocation climb, thereby improving the creep resistances of the ternary Al-Sc-Yb alloys. A combination of microhardness, creep, and atom probe tomography measurements provide evidence that these effects of Zr and Yb additions are cumulative in quaternary dilute Al–Sc–Yb–Zr alloys: Yb increases their creep resistance at 300 °C compared with ternary Al–Sc–Zr alloys and Zr improves their coarsening resistance at 300 °C compared with ternary Al–Sc–Yb alloys. Additionally, excellent coarsening resistance is observed at 350 and 375 °C. 1359-6454 no NU @ karnesky @ 11325
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